Inspection & Vision Systems
Integrated Inspection & Vision Systems
Aerospace manufacturing and maintenance demand extremely high precision, safety, and repeatability. Modern inspection and vision systems—ranging from 2D/3D automated optical sensing to AI‑guided robotics—play a critical role within component manufacturing, structural health monitoring, and Maintenance, Repair and Overhaul (MRO).
Providing standardarised unique characteristics that allow the support of 5 Core Quality Tools :
- APQP (Advanced Product Quality Planning)
- PPAP (Production Part Approval Process)
- FMEA (Failure Mode and Effects Analysis)
- MSA (Measurement Systems Analysis)
- SPC (Statistical Process Control)
Aplomb Digital is a leading supplier of industrial vision inspection systems.
We provide total system integration and, as such, are a natural industrial partner in turning your inspection requirements into reality.
Modern production plant installation and commissioning requires careful and precise planning and continual liaison to ensure smooth integration into your factory environment with minimal disturbance to current production and personnel.
We are a systems integrators with the capability to develop inspection techniques that utilise high quality products from a range of different sources.
We do not manufacture hardware, and as a consequence have the advantageof being able to choose the best hardware mix for a specific application.
We have the vision to understand and analyse the real inspection problems and objectives of manufacturing companies and the ability to provide practical solutions.
Vision Systems
We have also worked with many of the major law enforcement agencies around the world and supplied systems that are used in forensic analysis.
Where required we have a full mechanical design team who are capable of turning the requirements of the image analysis into a practical machine capable of being used in the relevant environment. We have full stainless steel manufacturing capability where this is necessary.
Integrated Inspection & Vision Systems
Aplomb Digital is a leading supplier of industrial vision inspection systems. We provide total system integration and, as such, are a natural industrial partner in turning your inspection requirements into reality.
We work with customers in all Industries todesign, develop, build and commission inspection systems.
Our systems have been supplied around theworld for industries ranging from Automotive toElectronics and Packaging to Plastics.
Wearables
Vuzix Smart Glasses
Simplify the Training Process
Provide dynamic, on the job training to quickly get new hires learning by doing.
Boost Overall Productivity & Improve Quality
Decrease workflow interruptions by providing guidance to workers anytime, anywhere. Reduce concessions by improving the quality of work.
Detect and Resolve Issues in Real Time
Use live remote support and artificial intelligence to identify and fix problems.
Manufacture High-Quality Products
Make it easy to follow approved processes, helping to reduce errors and omissions.
Reduce the Brain Drain
By capturing and recording tasks from time served ME’s, knowledge is stored and transferred as required by new staff.
Improve Customer Satisfaction
Deliver exceptional products on time and within budget.
Vuzix Smart Glasses and Aplomb DigitalManagement Optimizes Quality, Safety and Certification
Solve the legacy issues in manufacturing’s and its reliance on manual processes that result inoperational errors and inefficiencies.
The industry faces a growing skills gap as many career veterans retire.
Our solution helps speed up production, increases compliance on work orders, and creates better training by providing hands-free instructional support right in the workers’ field of view on our heads-updisplays.
AugPick
Logistics by Vision
The ultimate solution for boosting your logistics.
AugPick revolutionizes warehouse performance, enhancing efficiency through visual data and full hands-free operation.
Order picking
Sorting
Inventory
Cross Docking
Inbound/Outbound
AugAssist
Remote Support Solution
The remote support solution with smart glasses, complete with live annotations, artificial intelligence (AI) and augmented reality (AR), is revolutionizing the way people can stay connected and get expertise on any location without traveling
Hands-free
The engineer can execute tasks while getting supportfrom any location.
Annotation
Mark and draw on the video feed to highlightspecific objects.
Live Translation
Communicate without language barriers with AIspeech translation.
Remote
Stay connected with your workforce working all around the globe.
AugFlow
Workflow Solution
AugFlow is a smart workflow solution, designed to bring hands-free, step-by-step digital procedures directly into your smart glasses.
Workflows can be created in the Augmex Online portal with a drag & drop of text, images, videos or documents.
AugFlow transforms traditional checklists and work instructions into interactive, voice– and vision-controlled workflows—perfect for use in factories, technical services, and field operations. The smart glasses that are in this group will have all these workflows available at startup.
With AugFlow, teams can repair, inspect, or manufact entirely through their smart glasses. Users can advance through workflows using voice commands (e.g., “OK” or “next step”), barcode scans, or by taking photos for documentation.
All data—including images and times tamps—is securely stored and synced to the Augmex Online dashboard.
The platform also includes an intuitive web dashboard where users can create, manage, and review workflows with an easy-to–use drag-and-drop builder.
NEXUS i2i
Connecting engineering information to insights that answer the questions that matter
THE PITCH
A system of insight, not another system of record
NEXUS i2i creates a scalable reasoning layer across existing engineering and business systems, purpose-built for complex engineered products such as aircraft.
THE APPROACH
Reason about the product, not just the data
NEXUS i2i combines analytical capabilities specifically suited to complex products and programmes.
Graph
Spatial
Geometric
Temporal
Start with the question. Connect the required information. Apply the product reasoning needed to answer it.
NEXUS i2i consists of two core technologies:
Product Data Query Engine Geometric Indexing Engine.
Our geometry engine analyzes CAD models at scale, generating high‑performance shape signatures to identify duplicates, near‑duplicates , and functionally similar parts.
Unlike traditional analytics that only understand tables and time series, NEXUS i2i analyzes 3D geometry and complex product structures.
Why NEXUS i2i
Nearly every manufacturer struggles with duplicate parts, fragmented product data, and inefficient design reuse. These inefficiencies cost large organizations tens of millions annually across engineering, procurement, and manufacturing.
NEXUS i2i enables:
- Lower engineering effort through component reuse
- Reduced inventory and part proliferation
- Smarter procurement decisions driven by geometric similarity
- More efficient manufacturing via process reuse and better scheduling
- Index and search geometry at scale
At Aplomb Digital, our agile engineering culture and lack of legacy constraints allow us to implement advanced technologies quickly. Unlike vendors who push you toward standard products or follow a rigid roadmap, Aplomb Digital focuses exclusively on your unique solution.
NEXUS I2I Colaborative Workflow
1 Define Problem
Work with customer to clearly define the issue/problem.
2 Define Domain Model
Create domain model and data structure.
3 Map Data Sources
Map underlying data sources to domain model.
4 Present
Configure the Nexus I2I Insights Dashboard applying information visualisation design principles.
Data Security – Single Sign On (SSO)
How will information be secure to view? Access to the NEXUS i2i dashboard is protected by SSO, so users authenticate once through your organisation's existing identity provider rather than holding separate dashboard credentials.
How SSO works
- A user request access on the NEXUS login page redirects them to a trusted identity provider (IdP).
- An IdP is a secure, cloud-based software service that holds a user database (local or cloud) and acts as a central gatekeeper to safely log users into multiple applications.
Verification
- IdP verifies the user’s identity according to the existing corporate login details and policies (MFA)
- Signed token issued to NEXUS
- NEXUS trusts the token and allows user through
Reasoning
- Gives engineers and managers a reliable basis to audit progress and spot bottlenecks.
- No new passwords
- Central control
- Role based view
- Auditing
Odyssey
The Aplomb Digital Advantage
Our software and technology solutions sit atopyour existing software empowering your designers,engineers, production and manufacturing teams toseamlessly share data across the entire lifecycle.
Our software platforms Nexus I2I and Odysseyprovide visualization of all data sources. PLM, ERP,MES, Metrology Data, Point Cloud, and morecreating a single source of truth.
The people of Aplomb Digital work with you toimprove production, shorten schedules, reduceerrors, saving time and money
Virtual Twins evolve to Digital Twins
Virtual Twin
- Simulation-first model for design, planning, and “what-if” scenarios
- Can exist before any physical asset is built
- Uses CAD, process definitions, and physics-based simulations
- Best for layout planning, virtual commissioning, ergonomics/robotics
- Focus: future possibilities & optimization before deployment
Use a Virtual Twin to design and validate processes
Digital Twin
- Real-time replica of a physical asset, line, or plant
- Continuously updated by IoT/sensor and MES/OT data
- Two-way data flow enables monitoring and intervention
- Best for predictive maintenance, quality, and throughput optimization
- Focus: current performance, health, and lifecycle management
A Digital Twin continuously updates via live data
Odyssey becomes the primary user interface for:
- 3D visualization using Unreal Engine loaded into Odyssey
- Digital-twin inspection
- Real‑time multi‑user collaboration
- Multi‑modal interaction (voice, gesture, camera, AR/VR)
- Live monitoring of configuration, geometry, spatial clearances
- Editing and review workflows powered by LLMs + LangChain orchestration
Odyssey visualizes and integrates data through its:
- Pinecone vector DB
- LangChain/LangGraph agent workflows
- Git-based 3D state versioning
- Real-time multi-modal processing stack
- Kubernetes/GCP backend
- Unreal Engine
Odyssey Human Virtual Twin Interface
Odyssey provides the immersive, real-time, multi‑modal experience layer that thedigital thread has always lacked.
Odyssey becomes the “human virtual twin interface”:
- The 3D cockpit for engineering, manufacturing, quality, and suppliers
- A visualization layer that renders the entire digital thread navigable
- A collaboration environment layered on top of configuration‑resolved product data
Odyssey NLM-Trained Non-Player Characters
Our software and technology solutions sit atop Aplomb Digital’s Odyssey Virtual Twin features NLM-trained Non-Player Characters (NPCs) that act as intelligent digital assistants embedded within the virtual environment.
- Each NPC is trained on a segmented AI database
- NPC’s accelerate decision-making, improves training and onboarding, enhances collaboration and reduces errors and downtime.
Aplomb Digital MBD
Our definition of Model-Based Definition (MBD)
MBD Thread for data provides consistency across processes
Consistent Data Across the Lifecycle
